Three developing trends of the crusher

In order to further joint with the market and meet the requirement of customer, our company has paid close attention to the update information of mining industry. Today we will discuss the three major developing trends in the crusher; following is the opinions that our machinery provided

Nowadays, the stone crusher technology has matured and formed many types of special equipment such as jaw crusher, impact crusher, cone crusher and hammer crusher. In order to meet the requirement of environmental protection of the customer and new standard of energy saving of the state, we will further improve the technology of crusher equipment.

The innovation of information technology and computer technology makes it possible to further save the human, material and financial resources in the production process. The future developing of the ultrafine mill will realize the perfect combination of engineering machinery equipment and network information technology. The network computer technology has used not only in the research and developing design of the equipment but also in the actual operation of the crusher which greatly improves the operating efficiency and quality. It will be a gradually perfect and mature process.

Crusher in the mining industry has a wide range of applications and successfully exploits the economic value of mining waste; the developing of technology in new era will makes the application of the crusher more diversified. Recently a successful application case is that the crusher turns the concrete waste of construction into reutilization of building material.

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The properties of rocks have effects on quarry crusher

We should know the nature of rocks before using the quarry crusher. Only understand the properties, can we choose suitable quarry crusher, and avoid using unsuitable crushers.Structure, density, humidity, hardness, strength, flexibility, plasticity, brittle, heterogeneity, anisotropy, porosity, ruggedness, drill-ability, etc, everyone is closely related with the crushing effect.

Rock crushing method, in specifically, is the method to drill various sizes and shades of holes in different performance rock stratum by a variety of mining machines. According to the crushing principle, it can be pided into impact, cutting and impact-cutting three categories. Each category has its own application range. They all have unique features and the same crushing theory. The drill which directly crushes the rock requires reasonable structure and size, as well as suitable pressure, rotate speed and torque. The drill bit must be match with the nature of rocks.

quarry crusher is suitable for crushing rocks such as granite, basalt, river gravel, limestone, andesite, rhyolitic rocks, diorite, diabase, sandstone, etc., which can widely applied to crush mid hardness and large-scale rocks and ores in mining, smelting, building material, highway, railway, water conservancy chemical and other industries. It is suitable for primary and secondary crushing for all and rocks with compressive strength less than 320 MPa.

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Abnormal vibration and solutions of quarry crusher

Quarry crusher is new type high efficient crusher equipment, and its welcomed by customers due to its inexpensive price and excellent performance. But quarry crusher has problems of vibration in running. Vibration is inevitable, and any quarry crusher machine will be affected by motor, but vibration with light degree is normal, but too severe vibration will have damage on the machine, so shutdown and check the machine if it is in too severe vibration.

Vibrations can occur because various reasons, and there are several cases that may cause vibrations, such as imbalances, too large material block and so on. Faced with imbalances, the user needs to adjust the rotor. For too large material block, check the feeding size, and ensure that the material meets the size requirements. Underlying incorrect process can also cause abnormal vibration, check and reinforce the anchor bolts can solve this kind of problem. Same degree of wear and tear also causes abnormal vibration, which means the hammer head needs to be replaced.

Raymond mill is a kind of ore milling equipment material by grinding energy. The rotor of mill does high-speed revolution driven by a motor, material will be crushed by hammers after entering the crushing cavity, then be lifted to certain height and fell down for breaking again, and this process is repeated until materials being crushed into required size.

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Variable frequency control grinding mill Is a general trend

Over the years, many factories commonly used grinding mill to grind ceramic raw materials, it generally adopts a simple industrial frequency control which is of longer grinding cycle, lower grinding efficiency, big power consumption per unit of product and big starting current, so it is bound to give the manufacturer a lot of unnecessary trouble and a serious waste of resources. With the development of society economic and expansion of production scale, the disadvantages of industrial frequency control ball mill has exposed and seriously impeded to the development of various industrial enterprises–That encourages people to develop a new machine of smooth starting, high grinding efficiency, large yield, and low energy consumption–variable frequency control ball mill.

Ceramic ball is mainly composed by gear, cylinder device, charging device, discharging device and electrical control devices.Improved equipment must have sufficient starting torque to meet the requirements of load volume, keep the motor smoothly running in the frequency operation state and ensure the motor has constant power characteristics.

Using frequency control system transform the raymond mill driving system to meet the normal low speed operation, ensure the normal process control to extend the service life of the mill and reduce maintenance.Improved equipment should achieve self-switching among automatic control founction, manual / power frequency and fault, and overcome swells caused by great inertia to guarantee the equipment normally operate.

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The application of vertical grinding mill in cement clinker industry

As a kind of high efficiency and energy saving grinding machine, raymond mill has unique features such as large production capacity, low energy consumption of per unit, narrow size distribution of the products, high purity and good fluidity. Vertical mill is a kind of ultrafine powder grinding equipment, which has been widely applied in the processing of white non metallic minerals. our comapny has many years of production and sales experience, which is the first to propose the vertical mill instead of stable ore ball mill for cement grinding operations, so that cement grinding production has improved by 40%-60%, and the design process has reached the world leading level, which has been praised by customers.

In cement production process, the power consumption of grinding equipment accounts for the comprehensive energy consumption of 70%, which directly affects the manufacturing cost of the cement. In the energy shortage and the continuously rising price circumstances, our comapny actively adopts new technology to improve the grinding system, reduce the unit power consumption as well as the production cost, which is the most effective way to improve the economic efficiency of enterprises. How to actively adopt new technology and new materials; how to greatly improve the production efficiency and reduce the consumption of the grinding system are the pressing tasks for cement engineering companies.

The vertical grinding mill produced by our comapny is environmentally friendly, which is specialized in cement clinker processing to be used again. Our vertical mill is especially suitable for high yield powder production in cement industry, coal gangue and fly ash processing (grinding station). The absorption of the European advanced technology is combined with the advanced design through years of manufacturing idea and market demand, after years of painstaking the improved design of large grinding equipment is developed. Vertical mill adopts the reasonable and reliable structure design with the advanced technological process, which ingrates drying, grinding, powder selection and conveying in one, especially in the large grinding process, it can fully meet the needs of customers. In addition, the main technical and economic indicators of vertical mill have reached the international advanced level.

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Mobile crusher gives full play to its performance

mobile crusher adopts a type vehicle chassis, which is not affected by bad topographical conditions, and it can easily reach the crushing operation sites. Just like the rubber-tyred mobile crusher, portable crusher plant can also be in accordance with the requirements of production process to realize coarse crushing, medium and fine crushing stages as well as the crushing and screening system, which has high flexibility. mobile crusher can satisfy the needs of different customers on the basis of its multiple functions.

With all wheel drive, mobile crusher can realize in-situ steering. It has safety protection function, which is especially suitable for narrow space and complex terrain area. All steel hull structure of the chassis has the advantages of high strength, low ground pressure, high adaptability to the mountain, etc. Mobile crusher has compact structure to maximally save the space. Flexible configuration can fully meet the diverse needs of customers. It has high crushing efficiency, scientific and reasonable design and stable operation. Each device consists of basic modules, each module has a rich alternative packages, so construction waste crusher can be adjusted according to the special requirements for artificial aggregate processing system.

mobile crusher can be used in artificial aggregate processing system, which has excellent performance, high reliability, short length, small occupied area, light weight, strong mobility, less material transportation cost, strong adaptability, flexible combination, easy transport, short assembly time, simple operation, which can meet the strict environmental standards. Its good performance and maneuverability, as if that is tailored for highway engineering. Our mobile crushing plant has complete varieties and specifications series, such as fine crushing plant, portable jaw crusher, mobile cone crusher, etc. If you want to know about mobile crusher price, please click our online customer service.

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The application of vertical mill in quartz powder processing

Quartz powder is also called silica powder. As a type of basic industrial raw material, high-quality quartz powder has wide application in glass, glass fiber, ceramics and refractory, metallurgy, construction, chemistry, casting, grinding material, electron and optical fiber industry.

It is a difficult process to process the quartz to high-quality quartz powder and the main equipment for grinding quartz in domestic market is vertical roller mill and rod mill. When Raymond mill is used, the output is about 1t/h, and the efficiency is low, the energy consumption is high and the production granularity cannot be easily controlled. In addition, the wear-resistant material that Raymond mill uses is high manganese steel which has weak magnetism, so that the mechanical iron cannot be easily removed. When using rod mill, the production indexes are no better than that of Raymond mill. With the increase of powder fineness, the iron content will also increase. How to greatly improve the grinding production capacity of quartz powder and reduce the iron content in it at the same time becomes a technical problem that must solved for the large scale production of quartz powders.

Vertical mill is a highly efficient and energy-saving machine with the functions of both drying and grinding researched and developed on the basis of widely absorbing foreign advanced technologies and combining with the application experience of vertical grinding mill in domestic and foreign market. It is integrated with tertiary crushing, drying, powder grinding, powder separation and conveying and has the advantages of high powder grinding efficiency, low energy consumption, big drying ability, easy control of the product fineness and simple production process. In addition, the output is 10-12t/h, the mechanical iron containing in the final products is easy to be removed and the iron content and the main technical and economic indexes can meet the customers demands.

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Crushing and grinding plant in angola

Angola is located in one of the top five threatened hotspots in the world with the Congolean forest which is located in the country as being endangered due to poor mining practices. Therefore Angola mining is becoming more and more severely in demanding and application. As a professional manufacturer of stone crushing plant, Oriental has always been putting increasingly demand to herself and has invented more and more crushing and griniding plants with high quality and better service which can meet clients need.

The government hopes to resume Angola mining in the southwest for crystalline quartz and ornamental marble. It has been estimated that 5,000 cubic meters of marble could be extracted annually over twenty years. To meet the demands of Angola mining, Oriental has developed more and more senior crushers and mills. Oriental has sent more techinical engineers and installation engineers for Angola mining. Besides, Oriental has already established several excellent sample customers for Angola mining. If you want to start mining in Angola and need lots of aggregate processing plant, we can offer you.

Angola was historically a major producer of diamonds, iron ore, gold and copper before independence. However, the ensuing civil war disrupted its infrastructure, significantly slowed the pace of exploitation of Angola metals and minerals base. Following the end of the 27-year conflict in 2002, the Angolan mining industry, along with economy, has grown rapidly. Angola is globally the fifth largest producer of diamonds in value, supplying 7-9% of world diamond output. As we can see that Angola is rich in diamonds and iron ore. In addition to diamonds and iron ore, Angola is also rich in several other mineral resources that had not been fully exploited by the late 1980s. These Angola minerals include manganese, copper, gold, phosphates, granite, marble, uranium, quartz, lead, zinc, wolfram, tin, fluorite, sulfur, feldspar, kaolin, mica, asphalt, gypsum, and talc.

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Why are compound crushers competitive on the market?

The compound crusher is a type of high efficient fine crushing machine with the multi-functions of hammering, impacting and grinding. It is one of the most competitive machines on the market for mining machinery.The compound crusher generally works like this: materials enter the practical crusher cavity from the feeding port and then impact the high speed spinning crusher case; after the impacting process, the materials then get squeezed and crushed; then they are impacted to the inner wall of the main case and meet the hammer of the crusher; during the falling process, the materials are hit for several times and finally become the powder materials which will be ejected from the discharging port.

Our compound crusher has good reputation among customers because of its many advantages of high yield, high reduction ratio, little abrasion, low energy consumption, good leak proofing, reliable operation and simple maintenance steps. It has adopted the innovative high-chromium alloy components and crushing hammer in order to both save the investment cost and realize the most value for customers. Based on years research and development, the hammer structure may be the most attractive feature of our compound crusher.

Our company has spent almost 20 years in inventing new generation of compound crusher which helps us win the praise of customers depending on our abundant operation and serving experience. For many industries, our compound crusher has become the first choice for users to consider when they need to select high quality devices. We welcome customers all over the world to our company for more details.

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The maintenance of ultra fine mill is in proportion to its duration

In the structure of ultrafine mill, the wear of grinding roller is very serious, but because of its working principle, the serious wear of this part will make the machine loose efficient grinding function, so we must pay attention to the dynamic wear of the grinding roller, while in the operation of the grinding machine, the wear is inevitable. But we also need to control the wear as much as possible, and the necessary maintenance of the machine also has to be done.

During the maintenance of ultrafine grinding mill, keep the equipment clean is very important, it is better to keep it in clean state, no dust, no oil and no oil spill on a daily basis. If dust is found in the production of the lubricating parts, it must be timely cleared. If dust and debris enter into the lubricating parts, it will make the equipment wear double without lubrication. The dust itself is in a minimum volume, so if the dust enters into the lubricating parts, the service life of dolomite and limestone mill will be short. Finally, we need to remind everybody is that the regular replacement of lubricating oil is also very important; we can replace the oil according to the running time of the machine, or replace the lubricating oil half a year. In some parts, it not only needs the periodic replacement of the lubricant, but also needs to regularly use the gasoline to clean the filter. However, the operator should pay attention to the tip that they must wait until the machine is completely dry after cleaning gasoline for continue to use, otherwise easy to cause production accident.

The improper maintenance of ultra fine grinding mill will make the working efficiency of the machine greatly reduce, or it may even make short-term scrap of the mill, as well as the increase of its power consumption. The increase of human labor will make the operating costs exponentially increase of investors, and they will be in the passive situation of management for a long-term period. Therefore, the correct method of maintenance is very important.

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